Torque Tool Flange Roller

TORQUE TOOL FLANGE ROLLER

As modern wind towers continue to grow in output and size, so do the dimensions of their components and the tools used for their erection and maintenance.

In order to facilitate the handling of the bolting tools that are used during the tightening process, Radial Torque Tools has developed the “Torque Tool Flange Roller”. This eliminates the need to lift heavy torque wrenches from bolt to bolt during the installation process, significantly reducing the load and fatigue of the technician when tightening the numerous flange bolts inside the tower.

Torque Tool Flange Roller
Play Video about Torque Tool Flange Roller

Non-impacting

Safe & Reliable

According to European standards

Lithium-ion battery

Bluetooth connectivity

Software data exchange

Torque + angle function

AN ERGONOMIC BOLTING TOOL LIFTING SYSTEM FOR WIND TOWER FLANGES

APPLICABILITY

The roller can be used with various models of RAD Torque tools such as the E-RAD and B-RAD X Series of 7.000 to 15.000 Nm, which are able to tighten tower bolts ranging from M42 up to M72. The roller itself weighs in at only 12 kg and can be easily transported and assembled up tower in minutes. The roller can be used more or less wherever the RAD torque tool normally fits as the roller sits lower than the torque tool itself and in addition, the flange roller is not or hardly deeper than the flange on which it rolls.

INSTALLATION METHOD

The roller can be installed in a safe and simple manner: The RAD torque tool is placed on the flange with the traditional reaction arm and socket as usual, whereafter the roller can be placed and locked manually from the front. After this, safety catches to prevent toppling of the system are adjusted to the bolt height and flange dimensions. If needed, the wheels can be aligned easily to precisely track the curvature of the flange. The entire process only takes 2-3 minutes to set up.

THE FLANGE ROLLER REQUIRES ONLY ONE OPERATOR, DOES ALL THE HEAVY LIFTING, AND INCREASES ERGONOMICS AND SAFETY

CABLE FREE SYSTEM

The roller can be used with various models of RAD Torque tools such as the E-RAD and B-RAD X Series. Which are able to tighten tower bolts ranging from M42 up to M72, RAD models of 7.000 to 15.000 Nm. The roller itself weighs in at only 12 Kg and can be easily transported and assembled up tower in minutes. The roller can be used more or less wherever the RAD torque tool normally fits as the roller sits lower than the torque tool itself and it hardly extends to the front of the tower flange. In addition, the flange roller is not or hardly deeper than the flange on which it rolls.

MAIN ADVANTAGES

Greatly reduces operator fatigue and increases safety and speed Standard RAD torque tools can be used, no modifications needed Mechanical simplicity: easy onsite repair and cable free system The roller can be adjusted to a wide range of flange dimensions Can be further enhanced by adding the E-RAD LIVE bolting guide system

The Torque Tool Flange Roller system contains the following items:

Available models:

Our other products

TrackWrench®

Digital Manual Wrenches

Prefer to use a manual torque wrench? Check out our digital hand torque wrenches from TrackWrench®.

Our TrackWrench® digital hand torque wrenches provide precision and control for torqueing your workpieces. With an easy-to-operate digital display, you can select the correct torque settings and adjust the wrench to meet the specific requirements of your project.

Modec

Spindle Wrenches

Need to open and close valves? Check out our solutions from Modec for valves. Our torque wrenches are specially designed for this application and guarantee smooth and precise operation. View our products for the right solution for your application.

Offset Ringsleutel

Offset Gearboxes

Lack of space above the bolt and nut? RAD Torque Systems has a special solution for this. Our innovative design provides an efficient solution for securing nuts and bolts in hard to reach places.

Choose a RAD Torque Wrench

Battery

30 – 15.000 Nm

RAD battery-operated torque wrenches in the B-RAD series are unsurpassed thanks to their high torque capacity and lack of cables and hoses.

Electric

60 – 16.500 Nm

RAD electric torque wrenches are lightweight and compact torque wrenches suitable for heavy industrial use.

Pneumatic

30 – 15.000 Nm

RAD pneumatic torque wrenches are indestructible powerhouses. As well as being extremely fast and compact.

Calibration

200 – 24.400 Nm

RAD offers various transducer based torque wrenches for accurate torque measurement complying to the ISO 17025 standard.